Manufacturing Profile

No Of Employess
400
No of factories
3
Total factory size
100,000 sq ft
Weaving
50 looms
Tufting
200 Machines
Dyeing
65,000 lbs/day
Handloom
500
Stitching Machines
80
Weaving Looms
4
Coating Machine
2
Knitting Machine
2
Yarn Dyeing
6
Bathmat Dyeing
6
Tumblers
4

Quality Shipment on Time

Supply Network

Complete monitoring of the material supply network to ensure uninterrupted fabric supply.

Stitching Capacity

Regular analysis of the line capacity including labour holidays to ensure on time delivery of the finished products.

Time Action Plan

Regular monitoring of the TNA to ensure all the product related approval and booking approvals are taken in timely manner.

Quality Inspection

Regular online and midline inspection of the goods to avoid any last minute quality challenges.

Shipping

A dedicated team to manage the shipping process with good network of clearing agents at various different ports in India enabling us to manage large quantities of shipment in an efficient manner.

INSPECTION PROCESS

Stringent Quality

We have developed a very stringent quality control process where each product is inspected at various different stages of manufacturing.

Actual Sample

Every product order is followed with an actual sample of all required material and accessories. Along with these we have the copy of the actual lab reports detailing the specification for each of the products.

Raw Material Inspection

All raw material is inspected at entry level to eliminate any defects at the Greige stage.

Semi Finished Inspection

100% inspection is done for all the products to ensure there are no major defects in terms of color, design, makeup and size of the product

Mid-Line Inspection

Finished product is inspected to ensure all the accessories are attached correctly and all the packaging requirements are being followed as per the approved format.

Final Inspection

Fully packed shipment is inspected a random on AQL 2.5 level to check for validity of the shipment in terms of quality and packaging.

PROCESS & CONTROL

Raw Material

Mandatory checking of all incoming raw material, including yarn used in the fabric to ensure minimum defect in the fabric.

Processing

Monitoring of all chemicals used in the processing to avoid use of any harmful chemicals related to baby products.

Finishing

Proper finishing of the fabric hence ensuring a soft hand feel without compromising on the chemical composition.

Stitching

Proper needle control and scanning of the product to ensure ZERO metal presence in the garments.

Washing

Washing of all the products to ensure fully sterilized products.